How to properly package your products to prevent damage and reduce customer returns

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In the highly competitive world of e-commerce, the critical moment isn't the purchase, it's the final delivery. Nothing is more frustrating for a customer than receiving a damaged item. Poor packaging leads to high return costs, financial losses, and, worst of all, permanently harms the customer experience and your brand’s reputation.


Therefore, mastering the art of packaging is an essential skill for any e-commerce business aiming to optimize its margins and build customer loyalty. Let's explore the key steps and best practices to ensure your products arrive in perfect condition, all while complying with the strict requirements of your local carriers: Express Relais, Olivraison, Sendit, Speedaf, and Tawssil.


Risk analysis: Protecting your investment


Before considering materials, it's crucial to assess the damage risks your package will face. Deliveries subject products to real-world stresses: multiple impacts, compression stress from stacking, and climatic conditions (humidity, dust).

Consequently, a simple cardboard box without adequate cushioning will never suffice, especially if your goal is to reduce returns.


Mastering packaging: Choosing the right materials


Successful packaging relies on the balance between external rigidity and internal shock-absorption capacity.


The Cardboard box: Structural strength


Choosing the right box is paramount for shipping:


  • Fluting: For fragile, heavy, or high-value items, you must choose double or triple-wall corrugated cardboard. Its rigidity is essential to withstand compression during storage and transit.
  • Sizing: Do not oversize the box. Choose a size that leaves 5 to 8 cm (2 to 3 inches) of space uniformly around your main product. This space must be used for cushioning without making the package excessively bulky, which could significantly increase your shipping costs due to volumetric weight.


Cushioning materials: The art of securing


Cushioning (or dunnage) ensures the product does not move at all. Movement is a product’s worst enemy.


  • Shock absorption: For directly wrapping the product, use bubble wrap, custom-cut foam, or air pouches. These materials absorb the energy of impacts.
  • Void fill: To fill any remaining empty spaces, use biodegradable packing peanuts, crumpled Kraft paper, or air pillows.
  • The double-boxing method: For extremely fragile products (glass, ceramics), place the wrapped product inside a small inner box. Then, center this small box inside a larger outer box, densely filling the space between the two with cushioning material.


Optimizing the shipping process


Even the best packaging can be ruined by poor execution:


  • Stability test (The shake test): Once the box is sealed, gently shake it. If you hear or feel any movement, the item is not properly secured. This is critical: any movement will lead to damage and a customer return.
  • "H" Sealing: Use industrial-grade packaging tape. Seal all carton seams, both sides, and the top and bottom, to form an "H". This technique reinforces the entire structure.


Adhering to specific carrier requirements in Morocco


The final step in protecting your package is ensuring it complies with the standards of your local carriers. A perfectly packed item must meet the maximum weight and dimension limits to be accepted without surcharge by Express Relais, Olivraison, Sendit, Speedaf, and Tawssil.


Weight and dimension maximums (Moroccan E-commerce standards)


Most Moroccan e-commerce carriers operate with strict limits for their standard services, typically focusing on light to medium-weight products.


  • Express Relais: The maximum authorized weight is 20 kg (including packaging and contents). The maximum dimensions are defined by the Combined Dimensions (Length + Width + Height), which must not exceed 170 cm, with the maximum length for the longest side not exceeding 130 cm.
  • Tawssil: Tawssil's price grids are structured for packages up to 20 kg. While exact dimensions may not always be specified, the package must remain in the "non-bulky" category to avoid surcharges related to volumetric weight.
  • Olivraison, Sendit, and Speedaf: These partners adhere to strict market standards. To guarantee acceptance without extra charges, we strongly recommend never exceeding a weight of 30 kg.


Furthermore, the combined dimensions (L+W+H) should ideally not exceed 150 cm to be classified as a standard package. A package whose combined dimensions exceed 170 cm is generally subject to special handling fees or outright refusal by local delivery agents.


The volumetric weight imperative


For all these carriers (Express Relais, Tawssil, Olivraison, Sendit, Speedaf), the shipping price is based on the higher of two values: Actual Weight (the scale weight) and Volumetric Weight (calculated using the formula: Length × Width × Height / Divisor Factor, often 5000 or 6000).


Golden rule: Minimize empty spaces in your box. By choosing the smallest possible box while ensuring perfect cushioning, you meet packaging constraints, prevent damage, and reduce your shipping costs by eliminating excess volumetric weight charges.


The YouCan Ship competitive advantage: Trusted logistics


The final protective step for your package is selecting your delivery partner. Perfect packaging deserves a reliable carrier.

This is where YouCan Ship steps in. Our platform gives you access to the best carriers in the market at negotiated rates, ensuring your perfectly packed item is handled professionally. Thus, you avoid bad surprises related to the mishandling of fragile packages.


Moreover, the traceability offered by YouCan Ship allows for complete transparency from shipment to delivery. By combining the quality of your packaging with the efficiency and trust of our logistics solutions, you optimize your entire supply chain, minimize damage, and ensure a customer experience that drives loyalty.


Packaging: A pillar of customer loyalty


Ultimately, packaging in e-commerce is far more than just a box; it's an extension of your brand and a pillar of customer satisfaction. By investing in a rigorous packaging strategy, you not only reduce return costs but also strengthen the confidence and loyalty of your buyers.


Take Action Now!

Is your product ready? It's time to ship it with confidence!


Try YouCan Ship now to ship your perfectly packaged products with the best carriers, at the best rates, and guarantee an impeccable customer experience.


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